[WIP] badge_test

badge_test.scad

@@ -5,6 +5,10 @@ COLOR_BASE="#ffffff";
 COLOR_LOGO="#7f7f7f";
 COLOR_NAME="#7f7fff";
 
+RENDER_BASE_COLOR=true;
+RENDER_LOGO_COLOR=true;
+RENDER_NAME_COLOR=true;
+
 module name() {
   translate([18, 4, 0]) text(NAME, font="Roboto:bold");
 }
@@ -62,7 +66,7 @@ module name_base_plate() {
   linear_extrude(height=LAYER_HEIGHT) outline();
 }
 
-color(COLOR_BASE) translate([0, 0, 3*LAYER_HEIGHT]) logo_cutout_plate();
-color(COLOR_LOGO) translate([0, 0, 2*LAYER_HEIGHT]) name_cutout_plate();
-color(COLOR_NAME) translate([0, 0, 1*LAYER_HEIGHT]) name_base_plate();
-color(COLOR_BASE) translate([0, 0, 0*LAYER_HEIGHT]) name_base_plate();
+if (RENDER_BASE_COLOR) color(COLOR_BASE) translate([0, 0, 3*LAYER_HEIGHT]) logo_cutout_plate();
+if (RENDER_LOGO_COLOR) color(COLOR_LOGO) translate([0, 0, 2*LAYER_HEIGHT]) name_cutout_plate();
+if (RENDER_NAME_COLOR) color(COLOR_NAME) translate([0, 0, 1*LAYER_HEIGHT]) name_base_plate();
+if (RENDER_BASE_COLOR) color(COLOR_BASE) translate([0, 0, 0*LAYER_HEIGHT]) name_base_plate();

c3cat-bottle-clip/c3cat-bottle-clip.scad

@@ -150,8 +150,13 @@ module bottle_clip(ru=13, rl=17.5, ht=26, width=2.5, name="c3cat", font="write/o
     if (RENDER_COLOR_ONE) {
       color("black") difference() {
         cylinder(r1=rl+width, r2=ru+width, h=ht);
-          name(name=name, font=font, rl=rl, ht=ht, ru=ru);
-          logo(logo=logo, rl=rl, ht=ht, ru=ru, width=width);
+        difference() {
+          union() {
+            name(name=name, font=font, rl=rl, ht=ht, ru=ru);
+            logo(logo=logo, rl=rl, ht=ht, ru=ru, width=width);
+          }
+          cylinder(r1=rl+width/2, r2=ru+width/2, h=ht);
+        }
         translate([0,0,-1])
           cylinder(r1=rl, r2=ru, h=ht+2);
         // finally, substract a cube as a gap so we can clip it to the bottle
@@ -164,7 +169,7 @@ module bottle_clip(ru=13, rl=17.5, ht=26, width=2.5, name="c3cat", font="write/o
     if (RENDER_COLOR_TWO) {
       color("orange") difference() {
         name(name=name, font=font, rl=rl, ht=ht, ru=ru);
-        cylinder(r1=rl+width, r2=ru+width, h=ht);
+        cylinder(r1=rl+width/2, r2=ru+width/2, h=ht);
         outer_cutoff(rl, e, ru, ht, width);
       }
     }
@@ -172,7 +177,7 @@ module bottle_clip(ru=13, rl=17.5, ht=26, width=2.5, name="c3cat", font="write/o
     if (RENDER_COLOR_THREE) {
       color("yellow") difference() {
         logo(logo=logo, rl=rl, ht=ht, ru=ru, width=2*width);
-        cylinder(r1=rl+width, r2=ru+width, h=ht);
+        cylinder(r1=rl+width/2, r2=ru+width/2, h=ht);
         outer_cutoff(rl, e, ru, ht, width);
       }
     }

fs-cover-cat.scad

@@ -1,91 +0,0 @@
-/**
- * This requires
- * https://files.printables.com/media/prints/451501/stls/4205518_58958bba-4c36-4995-b4e7-da5abd1ba821/loveboard-cover-r2.stl
- * 
- * to be placed under `./stls/LoveBoard-cover-R2.stl` in order to work
- * but it needs a run in meshlabs uniform fcae orientation filter for
- * openscad to be happy with it
- * 
- * if rendering is missing the ear infill, `Design` > `Flush Caches`
- * may be required.
- */
- 
-include <headband.scad>
-use <catear_headband.scad>
-
-HEIGHT=11;
-THICKNESS=1;
-SIDE_LEN=12;
-BEND_FACTOR=0.15;
-STRETCH_FACTOR=1.2;
-CHAMFER=0;
-CHAMFER_SHAPE="none";
-DEBUG=false;
-
-FILL=true;
-FILL_HEIGHT_FACTOR=0.9;
-FILL_HEIGHT_FALLOFF_STEP=0;
-FILL_HEIGHT_FALLOFF_FACTOR=0.98;
-FILL_HEIGHT_FALLOFF_EXPONENT_FACTOR=3;
-FILL_STEP=0.5;
-
-module fs_cover() {
-  translate([2.5, 0, 0])
-  rotate(180, [0, 0, 1])
-    translate([0, 0, 17])
-      rotate(90, [1, 0, 0])
-        import("stls/fs-cover.stl");  
-}
-
-module fs_cover_cat() {
-  $fn=90;
-  union() {
-    difference() {
-      union() {
-        for (i=[-1,1])
-          scale([i, 1, 1]) 
-            translate([-13, 4, 5.5])
-              rotate(-80) {
-                union() catear(
-                  height=HEIGHT,
-                  thickness=THICKNESS,
-                  side_len=SIDE_LEN,
-                  bend_factor=BEND_FACTOR,
-                  stretch_factor=STRETCH_FACTOR,
-                  debug=DEBUG,
-                  chamfer=CHAMFER,
-                  chamfer_shape=CHAMFER_SHAPE
-                );
-                if (FILL) {
-                  echo("BEGIN FILL");
-                  for (i=[FILL_STEP:FILL_STEP:(SIDE_LEN-FILL_STEP)])
-                    color([0, (256-i*8)/256,0]) {
-                      fill_height=(
-                        HEIGHT * FILL_HEIGHT_FACTOR
-                      * pow(FILL_HEIGHT_FALLOFF_FACTOR,
-                          (SIDE_LEN-1-i)*FILL_HEIGHT_FALLOFF_EXPONENT_FACTOR)
-                      - ((SIDE_LEN-1-i)*FILL_HEIGHT_FALLOFF_STEP)
-                      );
-                      echo([i, fill_height]);
-                      translate([0, 0, (fill_height-HEIGHT)/2])
-                      union() catear(
-                        height=fill_height,
-                        thickness=THICKNESS,
-                        side_len=i,
-                        bend_factor=BEND_FACTOR,
-                        stretch_factor=STRETCH_FACTOR,
-                        chamfer=0,
-                        chamfer_shape=CHAMFER_SHAPE
-                      );
-                    }
-                  echo("END FILL");
-                }
-              }
-      }
-      scale(0.9999) hull() fs_cover();
-    }
-    color("red") fs_cover();
-  }
-}
-
-fs_cover_cat();

globals.scad

@@ -12,7 +12,7 @@ RAKE_WIDTH=1;
 RAKE_STRETCH=1;
 RAKE_CHAMFER=0.5;
 CHAMFER=1;
-CHAMFER_SHAPE="cone";
+CHAMFER_SHAPE="curve";
 
 INSERTICLE_X = 4.6;
 INSERTICLE_Y = 7.4;

pressfit_headband.scad

@@ -2,69 +2,32 @@ include <globals.scad>
 
 use <headband.scad>
 
-RENDER_PLA = true;
-RENDER_PETG = true;
-
 module inserticle() {
-  cube([INSERTICLE_X, INSERTICLE_Y, INSERTICLE_Z], center=true);
+    cube([INSERTICLE_X, INSERTICLE_Y, INSERTICLE_Z], center=true);
 }
 
-module anchored_inserticle() {
-  translate([-1, 0, 0]) rotate(90, [0, 1, 0]) inserticle();
-  rotate(90, [0, 1, 0]) {
-    cube([INSERTICLE_X-2*CHAMFER, INSERTICLE_Y, INSERTICLE_Z], center=true);
-    translate([0, 0, INSERTICLE_Z/2+0.5])
-      cube([INSERTICLE_X/2, INSERTICLE_Y+2, 1], center=true);
-  }
-}
-
-module pla_parts(size, a) {
-  color("pink") {
-    for (i=[-1, 1]) {
-      union() {
-        rotate(i*a, [0, 0, 1]) {
-          translate([-size-3, 0, 0]) anchored_inserticle();
-//          translate([-size-4, 0,]) rotate(90, [0, 1, 0]) inserticle();
-//          translate([-size-3, 0,]) rotate(90, [0, 1, 0]) {
-//            cube([INSERTICLE_X-2*CHAMFER, INSERTICLE_Y, INSERTICLE_Z], center=true);
-//            translate([0, 0, INSERTICLE_Z/2+0.5])
-//              cube([INSERTICLE_X/2, INSERTICLE_Y+2, 1], center=true);
-//          }
-        }
-      }
-    }
-  }  
-}
-
-module petg_parts(size, height, thickness, part, stretch_len, tip_len, tip_bend) {
-  headband(
-    size=size,
-    height=height,
-    thickness=thickness,
-    part=part,
-    stretch_len=stretch_len,
-    tip_len=tip_len,
-    tip_bend=tip_bend
-  );  
-}
-
-module pressfit_headband(debug=DEBUG, size=SIZE, height=HEIGHT, thickness=THICKNESS, part=PART,  stretch_len=STRETCH_LEN, tip_len=TIP_LEN, tip_bend=TIP_BEND, a=48) {
-  if (RENDER_PLA && RENDER_PETG) {
+module pressfit_headband(debug=DEBUG, size=SIZE, height=HEIGHT, thickness=THICKNESS, part=PART, stretch_len=STRETCH_LEN, tip_len=TIP_LEN, tip_bend=TIP_BEND) {
     union() {
-      petg_parts(size, height, thickness, part, stretch_len, tip_len, tip_bend);
-      pla_parts(size, a);
-    }
-  } else {
-    if (RENDER_PETG) {
-      difference() {
-        petg_parts(size, height, thickness, part, stretch_len, tip_len, tip_bend);
-        pla_parts(size, a);
-      }
-    }
-    if (RENDER_PLA) {
-      pla_parts(size, a);
-    }
-  }
+        color("pink") { $a=48;
+            rotate( $a, [0, 0, 1]) {
+                translate([-size-4, 0,]) rotate(90, [0, 1, 0]) inserticle();
+                translate([-size-3, 0,]) rotate(90, [0, 1, 0]) inserticle();
+            }
+            rotate(-$a, [0, 0, 1]) {
+                translate([-size-4, 0,]) rotate(90, [0, 1, 0]) inserticle();
+                translate([-size-3, 0,]) rotate(90, [0, 1, 0]) inserticle();
+            }
+        }
+        headband(
+            size=size,
+            height=height,
+            thickness=thickness,
+            part=part,
+            stretch_len=stretch_len,
+            tip_len=tip_len,
+            tip_bend=tip_bend
+        );
+    };
 }
 
 pressfit_headband();